Scotsman FM2400 Manuale di Servizio

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INTRODUCTION
To the owner or user: The service manual you
are reading is intended to provide you, and the
maintenance or service technician, with the
information needed to install, start up, clean,
maintain, and service this ice system.
This product contains 2 separate ice making
systems in one cabinet.
The FM2400 is a modular ice system that fits
a variety of Scotsman ice storage bins.
It features: front service for the freezer,
gearmotor, control box, water reservoir, and
bin control; an electronic circuit for monitoring
ice and water level; a thermostatic expansion
valve; and R-502 as the refrigerant.
TABLE OF CONTENTS
Installation
For the Installer
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Storage Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
For the Plumber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
For the Electrician . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Final Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Component Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Maintenance and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Removal and Replacement
Reservoir and Bin Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Bearing and Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Auger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Water Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Gearmotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Fan Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Electronic Tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Parts lists and wiring diagrams are in the center of this manual, printed on yellow paper.
FM2400
June, 1989
Page 1
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1 2 3 4 5 6 ... 31 32

Sommario

Pagina 1 - INTRODUCTION

INTRODUCTIONTo the owner or user: The service manual youare reading is intended to provide you, and themaintenance or service technician, with theinfo

Pagina 2 - FOR THE INSTALLER

COMPONENT DESCRIPTIONControl Box: Contains the electrical controlsthat operate the machine.High Pressure Cut Out Switch: A manualreset switch sensing

Pagina 3 - Typical Storage Bin - B590

COMPONENT DESCRIPTION: Control BoxContactor: A definite purpose contactorconnecting the compressor and the remotecondenser fan motor to the power su

Pagina 4

COMPONENT DESCRIPTIONEvaporator: A refrigerated vertical tube filledwith water and containing a water seal andauger.Auger: A solid stainless steel d

Pagina 5 - FOR THE INSTALLER: Location

ELECTRICAL SEQUENCERefer the wiring diagram as needed.The following description applies to either oneof the two ice making systems. They operateindepe

Pagina 6 - FOR THE PLUMBER

OPERATION: WaterWater enters the machine through the 3/8"male flare at the rear of the cabinet, splits intotwo separate lines, flows to a straine

Pagina 7 - FOR THE ELECTRICIAN

OPERATION: RefrigerationBeginning at the compressor, the refrigerant502 is compressed into a high temperaturegas. The discharge line directs this gas

Pagina 8

MAINTENANCE AND CLEANING//////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////

Pagina 9 - START UP

///////////////////////////WARNING/////////////////////////////Disconnect electrical power beforebeginning.///////////////////////////////////////////

Pagina 10 - COMPONENT DESCRIPTION

5. Clean each air cooled condenser. Use avacuum cleaner or coil cleaner if needed. Do NOTuse a wire brush.////////////////////////////WARNING/////////

Pagina 11

In some areas the water supply to theicemaker will have a great deal of minerals init, and that will result in an evaporator andauger becoming coated

Pagina 12

FOR THE INSTALLERThe FM2400 is designed tofit the following Scotsmanstorage bins:B590 and extensions (with bin top KBT18)BH800 no bin top required.BH1

Pagina 13 - ELECTRICAL SEQUENCE

SERVICE DIAGNOSIS: Condition - No Ice Being ProducedSTATUS: NOTHING OPERATESA. Check: Voltage to the unit, restore it if there is none. Compare to the

Pagina 14 - OPERATION: Water

SERVICE DIAGNOSIS: Condition - No Ice Being ProducedSTATUS: NOTHING OPERATESH. Check: The gear motor, if it will not run, the compressor will not run.

Pagina 15 - OPERATION: Refrigeration

STATUS: GEARMOTOR OPERATES, COMPRESSOR DOES NOTA. Check the compressor relay.The relay is on the circuit board, if it does not supply power to the con

Pagina 16 - MAINTENANCE AND CLEANING

SERVICE DIAGNOSIS: Condition - Low Ice ProductionSTATUS: EVERYTHING IS OPERATINGA. Check the air cooled condenser for dirt. Clean as required. Check

Pagina 17

WATER RESERVOIR1. Shut off the water supply to the icemaker.2. Remove front panel and reservoir cover.3. To remove float only, pry the mountingflanges

Pagina 18 - MAINTENANCE: Air Cooled

REMOVAL AND REPLACEMENT: Bearing And BreakerNote: Removal of the auger, water seal,evaporator and gearmotor must begin at thetop of the assembly.To Re

Pagina 19

//////////////////////////////WARNING////////////////////////////Disconnect electrical power.Use care when removing the auger: it hasvery sharp edges.

Pagina 20 - NOTHING OPERATES

To Remove the Water Seal: (Assuming all steps to remove the auger havebeen performed.)1. The gearmotor/evaporator assembly willhave to be exposed.2. R

Pagina 21

To Replace the Evaporator:(Assuming all the steps for removal of thethrust bearing, breaker, auger, and water sealhave been performed.)1. Discharge th

Pagina 22 - STATUS:

REMOVAL AND REPLACEMENT: GearmotorCOVER &OUTPUT GEARASSEMBLYGEAR CASECENTRIFUGALSWITCHAUGER DRIVE MOTORROTOR BEARINGSEALWATER SHEDSEAL///////////

Pagina 23 - EVERYTHING IS OPERATING

Installation Limitations:This ice system is designed to be installedindoors, in a controlled environment:Min MaxAir Temperature 500F1000FWater Tempera

Pagina 24

Note: The gearcase cover, output gear,bearings and output shaft are a pressedtogether assembly. Replace as a unit.C) Inspect the oil, gears, and beari

Pagina 25

///////////////////////////////////////////////////////////////////////WARNING//////////////////////////////////////////////////////////////////These

Pagina 26

Water Level1. Unplug “water sen” connector from controlboard.2. Plug “water sen” connector from Scotsmantester into circuit board.a. Move “water” sw

Pagina 27 - REPLACING THE WATER SEAL

FOR THE INSTALLERLocation:After uncrating and inspection, the unit isready for installation. It is important that themachine be installed in a locatio

Pagina 28

FOR THE INSTALLER: LocationALLOW ROOMFOR AIRCIRCULATIONAND SERVICEACCESSDO NOT STACK ANYTHING INFRONT OF THE MACHINE(S)FM2400June, 1989Page 5

Pagina 29

FOR THE PLUMBERCONFORM TO ALL APPLICABLE CODESWater InletAir Cooled Models: The recommended watersupply is clean, cold water. Use 3/8" O.D.coppe

Pagina 30 - REMOVAL AND REPLACEMENT

FOR THE ELECTRICIANCONFORM TO ALL APPLICABLE CODESThe electrical power to the unit is suppliedthrough the junction box at the rear of themachine.Check

Pagina 31 - CIRCUIT BOARD TESTING

FOR THE INSTALLERFinal Check List1. Is the ice system installed indoors in alocation where the air and water temperaturesare controlled, and where the

Pagina 32

START UPPre-Start Inspection1. Remove the front and side service panels.2. Check that the styrofoam shipping blockshave been removed.3. Inspect the i

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